Digital Sheet Finishing

Gemini Automatic Sheet-Fed Label & Packaging Cutter

A compact, intelligent digital finishing system for precise kiss cutting, die cutting, perforation, creasing and marking across short-run labels, cards and small-format packaging.

Automatic Sheet Feeding 0.3mm Cut Precision Up to 150 Sheets
210–350mmSupported media width
279–500mmSupported media length
200–350gsmCardboard cutting range
Gemini Digital Finishing System
Automatic Workflow
Gemini automatic sheet-fed label and packaging cutter

Finish Short Runs Without Expensive Cutting Dies

Gemini combines automatic sheet feeding, optical registration and precision cutting in one compact desktop production system.

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The Gemini label cutting system uses a fully automatic lifting and feeding platform to process sheets quickly and accurately, with minimal operator intervention.

It is designed for short-run, personalised and customised printing and packaging work where flexibility, precision and cost control are important. The system can perform through cuts, half cuts, perforation, creasing and marking for a broad range of applications.

Precision0.3mm

Accurate contour cutting after automatic mark detection.

Capacity±150

Average sheets per unattended feeder run.

FormatsA4–SRA3+

Supports standard and oversized production sheets.

Gemini digital finishing system
Compact desktop productionAutomatic feeding, cutting and collection

Load, Register, Cut and Collect

A newly designed ramp-style tray and wheel system moves each sheet through the cutter without interrupting the job.

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01

Automatic Loading

The lifting platform and ramp-style feeder present sheets to the cutter in a stable, repeatable position.

02

Mark Detection

The integrated sensor reads two or four registration marks within a fraction of a second.

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Precision Cutting

Gemini software corrects linear and angular differences before sending the adjusted cut path.

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Sheet Collection

Finished sheets are dispensed neatly into the catch tray while the next sheet enters the plotter.

Operator-Free Job Runs

Continuous sheet processing from feeder to catch tray

Once loaded and configured, the system can process an average stack of 150 sheets with limited operator input.

Automatic Feed Cycle
READY

One System, Multiple Cutting Methods

Switch between label finishing, shaped cards, tags and lightweight packaging without ordering conventional cutting dies.

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01

Kiss Cutting

Half cuts through the face material while leaving the backing liner intact, ideal for peelable labels and stickers.

Standard blade position
02

Die Cutting

Heavy through cuts create separated shapes, tags, cards, inserts and small packaging components.

Second blade position
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Perforation Cutting

Small controlled cut segments form tear lines for coupons, tickets, tags and detachable sections.

Programmable dotted cuts
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Creasing

Accurate crease lines prepare printed board for folding into cards, sleeves and small boxes.

Packaging preparation
Two Cutting Positions

Optimised for labels and through-cut applications

Position 1Kiss Cut

Used for labels where the release liner must remain intact.

Position 2Through Cut

Used to create small packs, shaped cards, tags and separate components.

Applications for Labels, Cards and Packaging

Gemini gives print providers the flexibility to produce customised shapes and short runs economically.

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Labels & Stickers

Contour-cut product labels, promotional stickers and short personalised runs.

Business Cards

Standard cards, shaped cards, rounded corners and creative custom profiles.

Small Boxes

Cut and crease lightweight packaging, sleeves, sample packs and prototypes.

Tags & Inserts

Produce hang tags, swing tags, product inserts, tickets and promotional pieces.

Supported Sheet Formats
A4A3SA3SRA3LetterTabloidTabloid Extra

Key Gemini Features

A practical combination of trusted cutting hardware, automatic feeding and dedicated workflow software.

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01

Graphtec CE7000 Plotter

Uses an industry-recognised Graphtec cutting platform for reliable and accurate finishing.

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Compact Desktop Design

A space-efficient solution for smaller print rooms, studios and production environments.

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Automatic Ramp Feeder

Enables unattended sheet feeding and continuous job processing.

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Dedicated Cutting Manager

Proprietary software controls sheet loading, mark reading, correction and cut execution.

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Up to 150 Sheets

Average automatic feeder capacity supports productive operator-free runs.

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Multi-Function Finishing

Die cut, kiss cut, perforate and crease with one adaptable finishing system.

Gemini Specifications

Core operating specifications for media compatibility, capacity, software and registration.

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Automatic Sheet CapacityAverage 150 sheets with automatic feeder
Media Width210–350mm
Media Length279–500mm
Media WeightCardboard from 200–350gsm
Supported FormatsA4, A3, SA3, SRA3, Letter, Tabloid and Tabloid Extra
Cutting FunctionsDie cut, kiss cut, perforation cut, creasing and marking
Cut PrecisionUp to 0.3mm
Interface & SoftwareCutting Manager Software; Windows XP and later
Registration MarksTwo or four registration marks
Plotter PlatformGraphtec CE7000
Gemini cutting system specification diagram
Media Range210 × 279mm minimum350 × 500mm maximum

Automatic Registration and Cut Correction

The sensor reader and Gemini software work together to align every sheet before cutting begins.

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Gemini Cutting Manager Software preview
01

Detect Registration Marks

The optical sensor detects the printed marks and compares their position with the original digital cut file.

02

Measure Position Differences

The software identifies linear movement, sheet rotation and angular differences caused during printing or feeding.

03

Correct the Cut Path

Gemini automatically adjusts the cut lines before the plotter begins, supporting accurate repeatable finishing.

Registration MethodTwo or four printed marks

Choose the registration setup appropriate for the artwork, sheet and required finishing accuracy.

Product Videos and Brochure Downloads

View the automatic finishing workflow and download detailed product literature.

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Product Demonstration

Gemini Automatic Digital Finishing

Workflow Video

Automatic Feeding and Precision Cutting

Bring Digital Finishing In-House

Turn printed sheets into finished products on demand

Speak to RUXO Labels about your sheet sizes, media weights, label applications, packaging requirements and expected production volumes.

01Confirm media and sheet size
02Select cut and crease functions
03Plan your Gemini workflow
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